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HDPE pipe manufacturer, Dezhou, Shandong, ChinaISO 9001:2015ISO 14001:2015ISO 45001:2018Michael@wdmachines.comWhatsApp +86 13609843896

Structured-wall · Type B

Steel-Wire-Reinforced HDPE Structured-Wall Pipe (Type B)

Structured wall with steel-wire-reinforced ribs

Type B Steel-Wire-Reinforced HDPE Structured-Wall Pipe is a spiral-wound gravity pipe with a smooth polyethylene inner layer and hollow ribs reinforced with steel wire. Shunfang publishes sizes from DN160 to DN5000 in ring stiffness SN12.5 and SN16, and can make up to 6 m for specific projects.

Wall construction
Structured wall with steel-wire-reinforced hollow ribs, spiral-wound
Nominal diameter
DN160–DN5000 published; up to 6 m by project
Ring stiffness (SN)
SN12.5, SN16
Material
Virgin PE100 / PE80; no recycled material

Last updated . Reviewed by Shunfang Engineering Team

Large blue spiral-wound steel-wire-reinforced structured-wall pipe in the factory
  • Blue reinforced PE structured-wall drainage pipe in the Shunfang factory
  • Reinforced structured-wall drainage pipe stock
  • Person standing inside a large-diameter blue HDPE structured-wall pipe

Technical specifications

TypeType B
Wall constructionStructured wall with steel-wire-reinforced hollow ribs, spiral-wound
Inner surfaceSmooth PE layer
Outer surfaceRibbed, with bonded PE protection
ReinforcementCarbon spring-steel wire in the ribs, above 1800 MPa tensile strength
Nominal diameterDN160–DN5000 published; up to 6 m by project
Ring stiffness (SN)SN12.5, SN16
MaterialVirgin PE100 / PE80; no recycled material
StandardT/CWEC 10-2019; GB/T 19472.2-2017
JointingHeat-shrink sleeve, sealed socket, butt fusion, electrofusion band
DutyGravity flow

Physical performance requirements

ItemValue
Appearance—Smooth, uniform appearance
Tensile strengthMPa≥ 20
Elongation at break%≥ 200
Flexural modulusMPa≥ 1500
Ring stiffness, SN12.5kN/m²≥ 12.5
Ring stiffness, SN16kN/m²≥ 16
Impact resistance%≤ 10
Creep ratio%≤ 3
Ring flexibility—No reverse bending or cracking
Oven test—No bubbles, delamination or cracking
Oxidation induction time (OIT)min≥ 30
Longitudinal reversion%≤ 3, no delamination or cracking

Construction and manufacturing

  • Smooth PE inner layer: the flow surface.
  • Steel-wire-reinforced hollow rib: the structural part, with the wires fully encased in PE.
  • Bonded outer PE protection.
  1. A screw extruder forms double-chamber ribbed strips with steel wire embedded.
  2. The strips are spiral-wound and hot-bonded into one wall.
  3. Outer wire and PE protection layers are added.
  • Cutaway of an HDPE structured-wall pipe profile
    Cutaway of an HDPE structured-wall pipe profile
  • Close view of a steel-reinforced PE structured-wall rib profile
    Close view of a steel-reinforced PE structured-wall rib profile
  • Section of a hollow rib showing the embedded steel wires
    Section of a hollow rib showing the embedded steel wires
  • Steel-wire-reinforced wall section
    Steel-wire-reinforced wall section

Materials

  • Virgin PE100/PE80 high-molecular-weight polyethylene; no recycled material.
  • Carbon spring-steel wire above 1800 MPa tensile strength.

Sizes and ratings

Scroll sideways to see all columns

Type B structured-wall pipe dimensions
Nominal diameter dnmmMin. average inside diametermmMin. inner-layer wall thicknessmm
1601551.3
2001951.5
2502451.8
3002942.0
4003922.5
4504412.8
5004903.0
6005883.5
7006734.0
8007854.5
9008855.0
10009855.0
110010855.0
120011855.0
130012855.0
140013855.0
150014855.0
160015855.5
170016855.5
180017856.0
190018856.0
200019856.0
210020856.0
220021857.0
230022858.0
240023859.0
2500248510.0
2600258510.0
2700268510.0
2800278510.0
2900288510.0
3000298510.0
3100308510.0
3200318510.0
3300328510.0
3400338510.0
3500348510.0
3600358511.0
4000398512.0
4500448513.0
5000498514.0

Applications

  • Stormwater DrainageLarge-flow urban stormwater lines
  • Sewer & WastewaterMunicipal and industrial gravity sewers
  • CulvertsBuried high-capacity flow paths
  • Industrial EffluentCorrosive and process wastewater discharge
  • Sea Outfall & IntakeCoastal discharge and intake lines, by project review

Features and benefits

  • Steel-wire-reinforced ribs deliver SN12.5 and SN16.
  • Hollow ribs save weight; the wires are fully encased in PE.
  • Virgin PE100/PE80, with no recycled material.
  • Resistant to acids, alkalis and salts.
  • Up to 6 m by project, with on-site production assessed above 3 m.
Excavator load test on structured-wall pipe (15 seconds)

Jointing and installation

  • Heat-shrink sleeve

    Heat-shrink sleeve

    A sleeve lined with hot-melt adhesive is heated to shrink and bond over both pipe ends.

  • Sealed socket joint

    Sealed socket joint

    A spigot end with sealing rings enters the socket end and is pushed home.

  • Butt-fusion welding

    Butt-fusion welding

    Cleaned and squared ends are welded with butt-fusion equipment.

  • Electrofusion band

    Electrofusion band

    The band runs at least 1.2 turns along the rib groove; seams are finished by extrusion welding.

On-site production

For pipe above 3 m in diameter, factory delivery can be compared with manufacturing at the project site.

Standards and quality

  • T/CWEC 10-2019Reinforced PE composite pipe · Product standard
  • GB/T 19472.2-2017Buried PE structured-wall piping systems, part 2: spiral-wound structured-wall pipe · Product standard

Certified management systems

  • ISO 9001:2015
  • ISO 14001:2015
  • ISO 45001:2018

Project references

ProjectLocationSpecification
Malaysia Ulu Tubai drainage (highway construction)MalaysiaDN1800 · SN16
Jinan 2022 sewer–stormwater separationJinan, ShandongDN300–DN600 · SN12.5 · 30 km
  • Malaysia Ulu Tubai drainage (highway construction)
    Malaysia Ulu Tubai drainage (highway construction)DN1800 · SN16
  • Jinan 2022 sewer–stormwater separation
    Jinan 2022 sewer–stormwater separationDN300–DN600 · SN12.5 · 30 km

Photos

  • Butt-fusion clamp rig on ribbed pipe
    Butt-fusion clamp rig on ribbed pipe
  • Butt-fusion machine ready for jointing
    Butt-fusion machine ready for jointing
  • Field fusion station for large-diameter pipe
    Field fusion station for large-diameter pipe
  • Fit-up work inside a large-diameter pipe
    Fit-up work inside a large-diameter pipe
  • DN900 reinforced PE composite pipe installation reference
    DN900 reinforced PE composite pipe installation reference
  • Pipe stock photo for the Jinan drainage case
    Pipe stock photo for the Jinan drainage case
  • Flexibility, corrosion and fatigue resistance, smooth walls
    Flexibility, corrosion and fatigue resistance, smooth walls
  • Unlimited diameter
    Unlimited diameter
  • Integrated wall
    Integrated wall
  • Bending resistance and high ring stiffness
    Bending resistance and high ring stiffness
  • Acid, alkali, salt and solvent resistance
    Acid, alkali, salt and solvent resistance

Frequently asked questions

What is a steel-wire-reinforced HDPE structured-wall pipe?

It is a spiral-wound HDPE gravity pipe with a smooth polyethylene inner layer, hollow ribs reinforced with steel wire, and a bonded outer PE layer.

What is the largest diameter available?

The published size table runs to DN5000. Up to 6 m can be manufactured for a specific project after technical review.

What ring stiffness classes are available?

SN12.5 and SN16.

How does Type B differ from Type A?

Type B has ribs reinforced with steel wire; Type A is an all-polyethylene hollow wall with a smooth outer surface.

How are the pipes joined?

By heat-shrink sleeve, sealed socket joint, butt fusion or electrofusion band, chosen by diameter and site conditions.

Can it be produced on site?

For pipe above 3 m, on-site production can be assessed.

Compare with Type A: Hollow-Wall Spiral-Wound Pipe

ParameterType B: Steel-Wire-Reinforced HDPE Structured-Wall PipeType A: Hollow-Wall Spiral-Wound Pipe
Wall constructionStructured wall with steel-wire-reinforced hollow ribs, spiral-woundHollow wall, spiral-wound
Inner surfaceSmooth PE layerSmooth
Outer surfaceRibbed, with bonded PE protectionSmooth

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Michael, Customer Manager

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